Step 1 -
Out With Old
Gather Tools
(NOT these tools) |
OK - These tools are more like what you will need |
Remove old starter -
Weigh it (ours was 16 lbs) |
Here's what you'll see -
A shaft (your victim) |
Step 2 -
Prepare to Cut
Prepare the area
Clean out all oil around shaft |
Make a cardboard cutting shield using the enclosed
template |
Pack some clay -
Enclose all gaps |
Get ready to cut
with 1-1/4" fibrous Dremel bit |
Step 3 -
Cut The Shaft
Problem: Our Dremel tool's neck interfered with the
shaft... |
...we couldn't get a square cut so we cut shaft
twice... |
...First cut only half of shaft
Then go back and get all of it |
This will make clearance
for neck of Dremel tool |
Step 4 -
Clean & Install
Your shaft should be cut within 1/16" of being
flush |
Flush area with long stream of clean fluid (we used
WD-40) |
Remove shield & clay
Wipe clean |
Mount new starter
Torque per instructions |
Step 5 -
Wire & Sign
Follow instructions in box (KCST2) to wire the new
starter |
You'll use these terminals
to wire power & new switch |
Send in your 337's
Have A&P sign logbooks |
Not nearly as fun as flying the thing when you're
done, though. |