Step 1 -
Out With Old

Gather Tools
(NOT these tools) |

OK - These tools are more like what you will need |

Remove old starter -
Weigh it (ours was 16 lbs) |

Here's what you'll see -
A shaft (your victim) |
Step 2 -
Prepare to Cut

Prepare the area
Clean out all oil around shaft |

Make a cardboard cutting shield using the enclosed
template |

Pack some clay -
Enclose all gaps |

Get ready to cut
with 1-1/4" fibrous Dremel bit |
Step 3 -
Cut The Shaft

Problem: Our Dremel tool's neck interfered with the
shaft... |

...we couldn't get a square cut so we cut shaft
twice... |

...First cut only half of shaft
Then go back and get all of it |

This will make clearance
for neck of Dremel tool |
Step 4 -
Clean & Install

Your shaft should be cut within 1/16" of being
flush |

Flush area with long stream of clean fluid (we used
WD-40) |

Remove shield & clay
Wipe clean |

Mount new starter
Torque per instructions |
Step 5 -
Wire & Sign

Follow instructions in box (KCST2) to wire the new
starter |

You'll use these terminals
to wire power & new switch |

Send in your 337's
Have A&P sign logbooks |

Not nearly as fun as flying the thing when you're
done, though. |